Service Application (food products)


Biscuit Baking Oven, Bakeries Oven, Processing Of Salted Cashew Nuts, Salted Peanuts, Pista, Badam Etc. Also Used By Papad Manufacturers for LDO Fired Oven.

About The Z-47 Articulated Wire Band ( Using (0.90 mm) 20 swg Wire )

The Wire Band Is Thin And Gets Heated Faster Hence There Is Substantial Saving On Fuel Cost. The Weight Of The Conveyor Belt Decreases By Around 50% Than Of The Conventional Belts Thus Reducing Strain On The Durm, Gear Box And Other Associated Parts. (Wt. 450 Gm\Sg. Ft).
There Is No Compromise Done In Terms Of The Lifespan Of The Band,Inspite Of Using 20 Gauge Wires.

Precautions:-

• Precision Handiling Required
• Ideal Up To 125 Ft. Oven Length

 

procedure for instalation of z-47 articulated wire band.


  1. Align Both The Drums To The Centre.
  2. Remove The Weighs From The Weight Box.
  3. Open The Guide Wheel Attached Next To The Drum.
  4. Set The New Conveyor On A Makeshift Stand Or Using A Iron Bar In Such A Manner That It Rotates Freely During Installation.
  5. The Existing Conveyor (Old) Should Be Cut Width Wise In A Straight Line Near The Feed Drum.
  6. The Old Conveyor Will Now Be Divided In Two Parts.
  7. Join The Lower End Of The Old Conveyor To One Of The Ends Of The New Conveyor Using Coils Or Wire.
    BE CAREFUL THAT THE JOINT IS STRONG ENOUGH.
  8. Now, Tie The Other End Of The Old Conveyor With A Rope And Pull It Or Wind It. As You Wind The Old Belt Or Pull It, Using Ropes The New Conveyor Belt Will Get Loaded In The Oven.
  9. When The Old Conveyor Completely Out Of The Machine, Open The Joints Made During Step No 7.
  10. Check If The Belt On Both The Drums Is In The Centre, If Not Manually Centre It.
  11. Now Tighten Both The Ends Of The New Conveyor Using Tightner Till It Achieves Full Tension.
  12. Cut The Belt If It Is Oversized. Also Open The Edges Of The Cut End To Enable Proper Joining.
  13. Take The Coils Supplied Along With The Belt And Join Both The Ends Of The Conveyor As Shown Below.


  14. Now Remove The Tightner.
  15. Using The Handle Of The Drum Move The Drum So That The Joint Rests On The Drum.
  16. Using A Hammer Flatten The Coils On The Joint. And Bend The Edges.
  17. Now Start The Machine At Slow Speed For At Least 2 To 3 Rounds. This Will Enable The Conveyor To Centre Itselt On The Drum.
  18. After The Above Step, Attach The Guide Wheel And Put Weights In Their Positions.
  19. Lgnite The Furnace And Heat The Conveyor. BE CAREFUL TO INCREASE THE HEATING SLOWLY AS SPECIFIED IN THE BELOW TABLE

    Room Temp to 80 C
    800 C To 500 C
    500 C To 1000 C
    1000 C To 800 C
    800 C to 2000 C
    000 To 000

  20. The Above Procedure Stops Unnecessary Expanding Of The Belt. Now Clean The Belt Using Petroleum Jelly Or Wax. The Conveyor Is Ready For Use.
 

Z-47 Articulated Wire Band

Z-47 Type Band Are Manufactured Using Carbon Steel Of Stainless Steel or Stainless Steel Wire Coils Meshed Into One Another Lamination Of The Obtained Weave Gives A Perfectly Flat Surface Which Allows Free Air Circulation For Rapid Drying & Backing . Since The Coils Articulate Into One Another, Z-47 Band Have A Greater Longitudinal Flexibility To Enable The Band To Follow The Over Roller & Tensioner Surfaces.

 

Z-47 Band Edges Have Been Carefully Designed In Order To Strengthen The Sides While The Band Keeps Entirely Its Flexibility Without Any Uneven Thickness.
As Per The Requirement, The Z-47 Articulated Wire Band Are Made From 17 Gauge (1.40mm) & 18 Guage (1.20mm), 20 Gauge (0.90mm) Wire Of Carbon Steel & Stainless Steel 304.

 
Data
Temperature
Weight
Gauge Dia.
Initial Area
Ultimate Load
Carbon Steel (1.20 mm) 18 SWG
upto 600 Deg. C
800 gms. per Sq. ft.
1.20 mm
1.23 mm2
100kgf/mm2
U.T.S.
C%
Mn%
Si%
S%
P%
75.19 kgf/mm2
0.19
0.69
0.13
0.024
0.020


Note :- The Wire Band Is Of Superior Quality As The Wier Used Is Equivalent To That At Imported Bands
 

l-k-4
Specification :- 40 Coil of 1.60 mM wire per foot length. 40 cremped cross member of 1.60 mM wire per foot length.

 

Welded selvedges Available in (1.60, 1.40, 1.20, 0.90mm) wire of stainless steel & carbon steel.

Service :– Specially used for confectionery, Annealing & Heating.

Date
Bore
Pitch
Tickness
Wt,/ (Sq.Ft.)
1.20 X1.20 mm
20 right
hand coil +20 left hand coil
4 mM
5 mM
8 mM
840 gm

 
 

l-k-5

Specification :- 56 coil of 1.20mm wire per foot length 56 cremped cross member of 1.20 mm wire per foot length.

Welded selvedges Available in (1.20 mm & 0.90 mM) wire of Carbon Steel & Stainless steel.

Service :- Used in chocolates, Pharmaceutical industry, Pilot project for Paddy/Rice, Battery Cell heat treatment, also used as balanced weaves convey belt.

 

Date
Bore
Pitch
Tickness
Wt,/ (Sq.Ft.)
1.20 X1.20 mm
28 right
hand coil +28 left hand coil
4 mM
3 mM
6 mM
1300 gm


 

l-k-6 ( stipper belt )


Sepcification :- 30 coils of 16 swg wire per foot length 30 cremped cross member of 16 swg wire per foot length

 

Available in (2mm, 1.60mm, 1.40mm, 1.20, 0.90mm) of carbon Steel & stain less steel welded selvedges.

Service :- Used in Bicuit industry for cooling & oil spray purpose, Soap Drying, Utensil heat treatment.

 

Date
Bore
Pitch
Tickness
Wt,/ (Sq.Ft.)
1.60 X1.60 mm
(1.60 mm wire )
15 right
hand coil +15 left hand coil
6 mM
8 mM
10 mM
765 gm


 

leher belt


Specification :- 22 coils of 10 Swg wire per foot length. 22 cremped cross member of 10 swg per fool length welded selvedges

 

available in (3mm, 2mm, 1.60mm, 1.40mm 1.20mm) of Carbon Steel & Stainless steel.

Service :- Specially suitable for glass anncaling Lehers & for heat treatement purpose.

 

Date
Bore
Pitch
Tickness
Wt,/ (Sq.Ft.)
(3mm wire) 11 right
hand coil +11 left hand coil
6 mm
13 mm
12 mm
2225 gm

 
 

honey comb conveyor


Available in 1.60mm, 1.40mm ( 1.20mm & 0.90mm Wire) Carbon Steel or Stainless steel.

This is combing open area with good load. carrying capabilites. Honey comb belt is manufactured from pierced strip, fromed into castellations & joined with cross rods with welded selvedges. Used for Salt drying, Load carrier.

 
Wt./ Sq. Ft.
(0.90 X 1.20 mm)
Wire
1600 gm
 

duplex type

These are manufactured using Carbon Steel of Stainless Stell wire coils meshed into one another with cross rods. Lamination of the obtained weave gives flat surface welded selvedges available in (0.90 mm) 20 sWG wure with (1.20 mm) 18 swg cross rod.

serivice :- Pharmaceuticals & drying fibre.

Wt./ Sq. Ft.
(0.90 X1.20 mm)
Wire
750 gm

 

 

z-51


Manufactured using Carbon Steel or Stainless Steel wire Coils meshed into one another with welded selvedges. Available in 1.60, 1.40, 1.20, 0.90 mm wire.

 

Service :- Confectionery; oil spray.

 
 
 
 
 
 
 
 
 
 

 
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